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Plokščių pjaustymo linijos

Standards

BASE

  • Highly rigid steel base to ensure cutting precision and stability over time.
  • Cutting tables coated with a scratch-proof phenolic resin, easy to replace in case of wear.
  • Air-cushion front working tables coated with a scratch-proof phenolic resin, easy to replace in the case of wear. Fitted with a front roller to facilitate loading. Except for the fence side table, the other tables can translate in function of the panel size and operator ergonomics.
  • Guide rail pack positioned on the left.
  • Adjustable keyboard and monitor console on the left

BLADE CARRIAGE

  • Ribbed, extra thick steel structure to ensure cutting precision and stability.
  • Separate blade ascent, structure assembled on precision recirculating-ball prismatic guides.
  • Automatic adjustment of main blade projection on 2 levels, based on the thickness of the material being worked.
  • Optimised carriage run, the blade carriage automatically adjusts its position based on the width of the panel being worked, reducing the cycle times.
  • Cutting direction towards the guide rail pack for greater stability of the workpieces.
  • Pinion and rack feeding system, ensuring: no lubricating, quiet, measuring precision, high speeds possible.
  • The carriage travels along tempered, ground cylindrical guides with scrapers for cleaning. Maintenance-free and highly durable over time. Carriage driven by a static inverter, 3-70 m/min standard speed range. Speed adjustment can be set with a program and varied from the operator’s station during working.
  • “Quick-Shift” quick blade change system. Blades easy and quick to replace.
  • Spindles pressurised with compressed air to prevent dust getting into the bearing housing while simultaneously helping to cool the spindle.
  • Manual adjustment of the scoring unit from outside, also possible when the blades are moving.
  • Automatic exclusion of the scoring unit from the operator console.
  • Centralised lubricating system with a semi-automatic programmed release pump.
  • Control push button panel for the start-stop cycle located on the right of the machine.
  • Machine equipped with no. 1 main blade and no. 1 conical scoring unit.

PRESSER

  • Pressure bar driven by two pneumatic cylinders, with torsion bar and double rack to ensure tightening uniformity and parallelism across the entire cutting width.
  • Optimised presser ascent based on the thickness and number of panels. This means that ascent and descent times can be reduced, saving time with the cutting cycle.
  • Grippers infeed opening to minimise cutting scraps.
  • Scratch-proof coating on the surface that comes into contact with the panel.
  • Pneumatically controlled automatic rear aligner on a recirculating-ball prismatic guide, with a useful travel of 1200 mm and a minimum alignable workpiece of 60 mm.

PUSHER

  • Extra thick H-shaped pusher axis supporting cross elements.
  • Double rack transmission by means of the torsion bar. Maintenance-free, it allows high movement speeds and perfect parallelism with respect to the cutting axis.
  • Measure reading system with magnetic tape, 0.1 mm degree of accuracy, wear and maintenance-free.
  • Forward speed of motion of the pusher limited to 25 m/min according to standards.
  • Return speed 40 m/min on the load.
  • Sturdy pneumatically controlled grippers; pressure can be regulated from the operator’s workstation. Top clamp coated with a scratch-proof material.
  • Supporting table on wheels in scratch-proof material, mounted on extruded aluminium sections.
  • Perimeter protection panels.

ASPIRATION

  • Main dust collector of blade carriage : no.1 – Ø 150 mm.
  • Aspiration outlet at the pressure beam : no.2 – Ø 120mm.
  • Aspiration outlet at the fence side – blade outlet : no.1 – Ø 120mm.

SAFETY STANDARDS AND ELECTRICAL CONFORMITY

  • Perimeter protection panels.
  • Free space under the table, ideal for storing.
  • Electrical cabinet in compartments to keep the electrical and pneumatic components separate, dustproof, IP54 protection rating, with pad-lockable main switch.
  • Forced ventilation of the electrical cabinet.
  • Magnetothermal circuit breakers to protect motors and drives.
  • Auxiliary Low Voltage electrical circuit.
  • Blade change casing protected by safety switches that prevent access to the moving blades.
  • “Handsafe” emergency bar on the cutting line.
  • Movable front guard with safety straps, rotation opening.

MACHINE CONTROL HARDWARE UNIT

  • Commercial PC
  • Windows ™ operating system
  • 22” monitor
  • Keyboard and Mouse
  • Operator interface languages: IT, FR, GB, ES, DE, RU (other languages available on request).
  • External Ethernet port connection to the LAN.
  • UBS ports: External no.4 – Internal no.6

“ILENIA” CONTROL SOFTWARE allowing the following modes:

  • MANUAL MODE: Axes moved in the manual mode.
  • SEMI-AUTOMATIC MODE: Executes cuts with different measurements.
  • REPETITIVE MODE: Executes longitudinal cuts, useful for saving scraps.
  • AUTOMATIC-EDIT PANEL MODE: Executes cutting programmes and cutting lists.
  • LIST MODE: To retrieve existing cutting programmes on file and carry them out in sequence.

ADDITIONAL FUNCTIONS

  • Cutting lists can be programmed while working.
  • Automatic cycles can be interrupted to cut in the semi-automatic mode and then continue with the automatic cycle at the point it was interrupted.
  • Software for managing standard format labels, printing the bar code.

PROGRAMMING TYPES

  • The cutting diagrams can be displayed graphically.
  • Cutting levels: Precut – X – Y – Z – W
  • Execution of through and interrupted grooves
  • Execution of window cuts
  • Timed scoring unit infeed to avoid chipping the already edged panels.
  • “SEZIONA LITE” OPTIMISER to manage an unlimited number of panels, up to a maximum of 3 different dimensions per panel, with the possibility of obtaining 15 elements with different measurements, programmable for each panel. Cuts can be programmed following the grain of the wood.
  • An unlimited number of programmes and cutting lists can be stored and the relative printout of labels can be associated with each program.
  • ANIMATED GRAPHICAL EDITOR, helping the operator with the following functions:
    – Real time visual aid of the cutting diagram during working.
    – Info about the sequence of workpiece movements.
    – Highlighting the line relative to the list being executed.
Technical Data
linea1

70 mm

70 mm

70 mm

95 mm

95 mm

95 mm

110 mm

110 mm

110 mm

linea2

3800 x 2200

3800 x 3200

3800 x 3800

3800 x 2200

3800 x 3200

3800 x 3800

3800 x 2200

3800 x 3200

3800 x 3800

Blade projection 70 – 95 – 110 mm
Fixed worktop fence side 2000 mm
Mobile worktop 1500 mm
Worktop height 960 mm
Standard grippers 6
Maximum quantity of grippers per model 11
Cutting depth/Pusher run 2200-3200-3800-4400 mm
Variable blade carriage speed 3÷70 mt/min
Return speed of blade carriage 70 mt/min
Speed of forward pusher motion 25 mt/min
Speed of return pusher motion 40 mt/min
Main blade motor power V400/3/50 9,2 Kw
Main blade rotation speed 3800 g/min
Main blade dia. 380 mm
Main blade shaft dia. 65 mm
Scoring blade motor power V400/3/50 1,1 kw
Scoring blade rotation speed 6300 g/min
Scoring blade dia. 180 mm
Scoring blade shaft dia. 65 mm
Postforming scoring unit blade diame 270 mm
Velocity of rotation of postforming scoring unit blade 5800 g/min
Optional

MOTOR DRIVE FOR BLADE
Aut. star-delta starter for 7,5 Kw motor (linea 70-95)
Main 9,2 Kw motor ( Aut. star-delta starter ) (linea 70-95)
Main 11 Kw motor ( Aut. star-delta starter )
Main 15 Kw motor ( Aut. star-delta starter ) (linea 95-110)
Scoring unit blade motor Kw 1,5
BLADE CARRIAGE VERSIONS
Forward speed of blade carriage 1 ÷ 130 m/min through brushless motor, helping to save time when resetting the blade carriage position
Electrical horizontal adjustment of the scoring unit blade by CNC, in order to align the scoring unit blade directly from the operator’s control panel.
Electronic adjustment of the blade projection by the CNC according to the height of the material.
Includes electronic height regulation for grooves execution.
Post-Forming, pneumatically acted
Includes scoring unit blade motor 1,5 Kw.
Electronic Post-Forming by CNC can be programmed from the operator’s position, with interpolated motion of the scoring unit blade.
Includes:
– Scoring unit blade motor 1,5 Kw.
– Automatic adjustment of the blade projection according to the height of the material.
– Saw carriage feeding speed 1 ÷130 m/min.
– Electronic vertical adjustment of the scoring unit.
– Electronic adjustment of the blade height for cutting grooves.
LASER SYSTEM for control of piece presence helping to save time when resetting the blade carriage position.
The blade carriage automatically takes up its position at the start of the panel and stops cutting at the end of the panel, for optimum cycle times.
Main blade Ø 300 (linea 70)
Main blade Ø 350 (linea 95)
Main blade Ø 380 (linea 110)
Conical scoring unit blade Ø 180
Post-forming blade Ø 300 (linea 70-95)
Post-forming blade Ø 270 (linea 110)
Blade lubricating kit for cutting of special materials
Blade rotation speed adjustment kit for cutting of plastics and special materials Kw 7,5
Includes blade lubricating kit Kw 9,2 – Kw 11 – Kw 15
CUTTING GROOVES AND WINDOWS
Groove cutting kit, pneumatic control with manual adjustment of the groove depth.
Electronic kit for cutting grooves with CNC adjustment of the groove depth.
Includes management of the main blade projection according to the height of the material.
“QUICK-FIX” PRO-LOCK SYSTEM FOR RAPID BLADE CHANGING. Including
SOFTWARE FOR EXECUTION OF “WINDOW CUTS”. Including PUSHER VERSIONS
Pusher speed 25 ÷ 70 m/min helping to save time when placing the material into position.
Extra gripper
Nr. 4 grippers fittings kit for materials with veneer edges, manually operated.
ALIGNER VERSIONS
Pneumatic front aligner – 1200 mm run – TABLE VERSIONS
Air-cushion front tables (INCLUDES TURBINE). Including
Air-cushion cutting tables instead of standard
Intermediate connecting table, 500 mm, to increase the available surface and facilitate the handling of material.
Wheels kit for front tables movement excluding fence side table, for every table
Guide for angled cuts
ELECTRICS – ADDITIONAL EQUIPMENT
Extra charge for motor and electric components in compliance with USA – CAN
Extra charge for voltages and frequency other than 400/3/50
FORCED VENTILATION SYSTEM FOR COOLING ELECTRIC PARTS AND THE PC. Including
Air-conditioning system for eletrical cabinet – Recommended for temperatures over 35°
UPS for the PC to prevent data loss caused by unexpected power cuts.
SOFTWARE VERSION
-“ILENIA” – Office interface software
Extra “Ilenia” licence for office that manages:
– execution of interrupted and through grooves
– window cut execution
– nr.03 panel sizes
– an unlimited number of panels dimensions
– 15 differently sized cutting elements per panel
– transfer of data to the machine via Ethernet or with USB pen drive
– does not include management of edges
– Able to programme cuts that respect the grain of the wood
– Stores an unlimited number of cutting lists and programs
– Able to associate the relevant label printer to each program
-“OPTIMISATION 2” Optimiser with management of edges, manages:
– Cutting dimensions based on the presence of edging
– 5 levels: Pre-cutting – X – Y – Z – W
– an unlimited number of panels
– an unlimited number of panels dimensions
– an unlimited number of cutting elements per panels
– Prints cutting lists
– Transfer of data to the machine via Ethernet or with USB pen drive
– Installation of “ILENIA” for office is not required
– “OPTI CUT LIGHT” Optimiser with management of edges, manages:
– Cutting dimensions based on the presence of edging
– 5 levels: Pre-cutting – X – Y – Z – W
– 100 cutting elements per program
– Prints cutting lists
– Transfer of data to the machine via Ethernet or with USB pen drive
– Installation of “ILENIA” for office is not required
ROOMS DESIGN PROGRAMME with direct transfer of job orders to the OPTIMISATION 2 optimiser
Software for management of standard size labels. Including with printing of bar codes.
Software for printing of customised sizes of labels
Zebra GC420T TT203DPI label printer
INTERNET-BASED REMOTE SERVICE DURING THE WARRANTY PERIOD